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 DC/DC Converters
TON 5WI Series, 5 Watt
RoHS
Features Smallest 5W Converter
Ultra compact Size: 27.9 x 23.9 x 8.5mm
compliant
Ultra Wide 4: Input Voltage Range Cost efficient open Frame Design with
Industry Standard Pin-out
Surface-mount (SM) and Through-hole
Version
I/O Isolation Voltage 2250V, rated for
basic Insulation
Extended Operating Temperature
Range: -40C to +85C

Input Filter meets EN55022, Class A Under Voltage Lockout Remote On/Off Lead free Design, RoHS compliant 3 Years Product Warranty
The TON-15WI series is a new generation of high performance 15W dc-dc converters with ultra-wide input voltage range and precisely regulated output voltage. The ultra compact open frame design with industry standard pin-out provides the designer now a 50% smaller, cost efficient alternative to existing 10 to 15W converters in the market. Built-in filters for both input and output minimize the need for external filtering. Further features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications are distributed power systems, instrumentation and industrial electronics, everywhere where space on the PCB is a critical factor.
Models
Order code TON 5-240WI TON 5-24WI TON 5-242WI TON 5-243WI TON 5-480WI TON 5-48WI TON 5-482WI TON 5-483WI Add suffix SM for surface mount version 8 - 75 VDC (48 VDC nominal) 9 - 36 VDC (24 VDC nominal) Input voltage range Output voltage 3.3 VDC 5.0 VDC 12 VDC 15 VDC 3.3 VDC 5.0 VDC 12 VDC 15 VDC Output current max. 4`000 mA 3`000 mA 1`300 mA 1'000 mA 4`000 mA 3`000 mA 1`300 mA 1'000 mA Efficiency typ. 84 % 84 % 85 % 86 % 86 % 86 % 87 % 88 %
http://www.tracopower.com
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DC/DC Converters
TON 5WI Series Input Specifications
Input current at no load 24 V; 3.3/5 24 V; 12/15 24 V; 3.3/5 24 V; 12/15 Vout Vout Vout Vout models: models: models: models: models: models: models: models: 50 mA typ 20 mA typ. 40 mA typ 15 mA typ. 690 mA typ. 800 mA typ. 340 mA typ. 390 mA typ. 5 V / ms, max. (complies with ETS 300 132 part. 4.4) 24 V models: 9 VDC / 8 VDC (typ.) 48 V models: 18 VDC / 16 VDC (typ.) 24 V models: 50 V max. 48 V models: 100 V max. EN 55022 level A, FCC part 15, level A 1% 10 % - Input variation Vin min. to Vin max - Load variation 0 - 100 % 0.2 % max. 0.2 % max. 0.02 % /K 3.3 / 5 Vout models: 75 mVpk-pk max. 12 / 15 Vout models: 100 mVpk-pk max. 30 ms typ. 250 s typ. indefinite (automatic recovery) <150 % of Iout max., foldback 3.3 5 12 15 Vout Vout Vout Vout models: models: models: models: 3.7 - 5.4 Vout 5.6 - 7.0 Vout 13.5 - 19.6 Vout 16.8 - 20.5 Vout
5 Watt
Input current at full load
24 V; 3.3 Vout 24 V; other output 48 V; 3.3 Vout 48 V; other output
Input voltage variation (dv/dt) Start-up voltage / Under voltage lockout Surge voltage (100 msec. max.) Conducted input noise (no ext. components)
Output Specifications
Voltage set accuracy Output voltage adjustment Regulation Temperature coefficient Ripple and noise (20 MHz Bandwidth) with a 1F M/C and a 10F T/C, see note 1 Start up time (nominal Vin and constant resistive load) Transient response setting time (25% load step chang) Short circuit protection Over load protection Over voltage protection
Capacitive load
3.3 Vout & 5.0 Vout models: 1'000 F max. 12 Vout models: 330 F max. 15 Vout models: 220 F max. - Operating - Storage -40 C ... +85 C -55 C ... +125 C TBD 95 % rel H max. TBD @ 25C 2`250 VDC (complies with basic insulation rating per EN 60950-1) >1`000 M Ohm 1000 pF max. 3.3 / 5 Vout models: 300 kHz typ. 12 / 15 Vout models: 400 kHz typ. - Input / Output - Input / Output - Input / Output
General Specifications
Temperature ranges Derating Humidity (non condensing) Reliability, calculated MTBF (MIL-HDBK-217 F) Isolation voltage (60 sec) Isolation resistance Isolation capacity
Switching frequency (Pulse width modulation PWM)
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 3
DC/DC Converters
TON 5WI Series General Specifications
Remote On/Off - On: - Off: - Off idle current: 3.0 ... 15 VDC or open circuit. 0 ... 1.2 VDC or short circuit pin 6 and pin 2 20 mA typ. 10-55Hz, 2G, 30 minutes along X,Y,Z UL 60950-1, EN 60950-1, IEC 60950-1 UL/cUL File E188913 10.5g (0.36 oz) - Trough Hole Version - SMD Version max. 265 C / 10 sec. (wave soldering) lead-free reflow solder process as per IPC/JEDEC J-STD-020C peak temp. 245C (20 sec. max.)
5 Watt
Vibration Safety standards Safety approvals
Physical Specifications
Weight Soldering profile
Output Voltage Adjustment
Trim up
Trim
Trim down
Ru
+Vout
Rd Trim
- Vout
Note 1
Recommended circuit to reduce conducted noise and output ripple & noise:
+Vin
C1
+Vout
Load
C1: 33F low ESR electrolytic capacitor
C2 C3
C2: 10F low ESR electrolytic capacitor C3: 1 film capacitor
- Vin
-Vout
Outline Dimensions
SMD Version (SM)
A-A
B B
Trough Hole Version
7.62
(0.3)
5.08
(0.2)
Pin-Out
Pin
20.32 (0.80) 27.94 (1.10)
6
2
1
Single +Vin (Vcc) -Vin (GND) +Vout Trim -Vout Remote On/Off
2 3 4 5 6
5
8.5 1.3max.
(0.335) (0.05)
Bottom view
43
(0.15)
(0.177)
(0.335) (0.024)
23.88 (0.94) 0.6
Section A-A 0.5max.
(0.02)
Section B-B
(0.030)
0.75
3.81
4.5
8.5
10.16 (0.4)10.16 (0.4)
Specifications can be changed any time without notice
Dimensions in [mm], () = Inch Tolerances 0.35 (0.014)
Rev. 02/07
Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43 311 45 11 * Fax +41 43 311 45 45 * info@traco.ch * www.tracopower.com
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